Sputtered hydroxyapatite nanocoatings on novel titanium alloys for biomedical applications

Titanium and titanium alloys have been extensively studied for many applications in the area of bone tissue engineering. It was believed that the excellent properties of titanium alloys, e.g. lightweight, excellent corrosion resistance, high mechanical strength and low elastic modulus compared to other metallic biomaterials such as stainless steels and Cr-Co alloys, would provide enhanced stability for load-bearing implants. However, they usually lack sufficient osseointegration for implant longevity, and their biocompatibility is also an important concern in these applications due to the potential adverse reactions of metallic ions with the surrounding tissues once these metallic ions are released from the implant surfaces. One approach for consideration to improve the healing process is the application of a hydroxyapatite nanocoating onto the surface of biomedical devices and implants. Hydroxyapatite, with its excellent biocompatibility, and similar chemistry and structure to the mineral component of bone, provides a bioactive surface for direct bone formation and apposition with adjacent hard tissues. The deposition of a SiO2 interlayer between the implant surface and the hydroxyapatite nanocoating is necessary to further improve the biocompatibility of metal implants, as SiO2 has its own excellent compatibility with living tissues, and high chemical inertness, which lead to enhanced osteointegrative and functional properties of the system as a whole. Therefore, SiO2 and hydroxyapatite nanocoatings were deposited onto titanium alloys using electron beam evaporation and magnetron sputtering techniques, respectively, with different process parameters to optimize the deposition conditions and so achieve desired properties. Surface characteristics are essential due to their role in enhancing osseointegration. Surface morphology and microstructure were observed using a scanning electron micro-scope (SEM) and elemental analysis was performed by the energy dispersive X-ray spectroscopy method (EDS). The crystal structure was examined using X-ray diffractometer (XRD) to identify the phase components, while nanocoating thickness was measured using profilometer. This chapter is divided into five major parts. First is an overview of bone and bone implants, including their structure and mechanical properties. The second part highlights the importance of nanocoatings for bone implants longevity. Various coatings and surface modification techniques of titanium and its alloys are also elucidated. The advantages and drawbacks of each technique are reviewed. The last part focuses on the study of sputtered hydroxyapatite and SiO2 nanocoatings on titanium. A thorough discussion of the results is presented.